Design Optimization and Experimental Verification of Spiral Cone Centrifugal Fertilizer Apparatus Based on the Discrete Element Method

Abstract

This study attempts to optimize the arc-shaped coned disk affecting the uniformity of the earlier designed fertilizer apparatus (FA), in particular, for application in the rice–oil rotation region in the middle and lower reaches of the Yangtze River, China. Based on theoretical analysis, a circular coned disk with the curvature gradual decline (GD) from top to bottom was designed, and the equation of the circular cone was determined. The EDEM discrete element software was used, using the coefficient of variation of the fertilization amount consistency in every row, the coefficient of variation of the fertilization amount stability, and the coefficient of variation of the fertilization amount consistency in the same row as evaluation indices. Simulations and comparative tests of FA performance were performed for three cases of the busbar top-to-bottom curvature variation: (i) gradual increase (GI), (ii) gradual decline (GD), and (iii) zero (0) variation. The experimental results show that at the FA rotation speed of 100~120 r/min and tilt of 1°~5°, the optimized FA had the optimal performance. High tilts and low rotation speeds provided the worst performance, with the variation coefficient of inter-row fertilization amount consistency of the FA below 10.23%. The variation coefficient of fertilizing amount stability was lower than 6.74%. The variation coefficient of intra-row fertilizing amount consistency was lower than 3.52%, while all performance indicators met the quality requirements of fertilizer discharge. Bench tests of the FA revealed that the variation coefficient of inter-row fertilizing amount consistency of the FA was below 10.23%, the variation coefficient of fertilizing amount stability was below 6.74%, and the variation coefficient of intra-row fertilizing amount consistency was below 3.52%. Field tests of the FA revealed that the variation coefficient of inter-row fertilizing amount consistency was below 7.68%, the variation coefficient of fertilizing amount stability was below 4.95%, and the variation coefficient of intra-row fertilizing amount stability was below 3.57%. All parameters were better than the industry standard, demonstrating that the FA had good fertilizing performance and met the quality requirements of field fertilization operations.