Impact of Crushed Natural and Recycled Fine Aggregates on Fresh and Hardened Mortar Properties

Abstract

Increasing the amount of crushed natural and recycled fine aggregates in mortar and concrete can help to reduce depletion of resources and increase the recycling rate of construction and demolition waste. Differences in particle morphology influence fresh and hardened mortar and concrete properties. The quantitative assignment of this impact to specific characteristics, such as shape or angularity in differentiation to other mix design parameters, is currently scarcely known. Therefore, a multiple linear regression analysis was performed to investigate the impact of crushed natural and recycled fine particles on rheological and strength properties of mortar. The emphasis lies on the impact of differences in shape and angularity, which were quantified by the three-dimensional particle representation obtained from micro-computed tomography. A total of 160 mortar mixtures containing 5 sands of different origins and varying water-to-cement ratios, binder-to-aggregate ratios, and shapes of grading curves were produced. The results indicate that the particle shape and angularity of the crushed natural and recycled fine aggregates had a complex impact on fresh and hardened mortar properties and interacted with other mix design parameters. Careful composition of the aggregate fraction with respect to shape and angularity and their interaction with mix design parameters is necessary to maintain sufficient mortar properties.