Regeneration of the Damaged Parts with the Use of Metal Additive Manufacturing—Case Study

Author:

Sawczuk Piotr1,Kluczyński Janusz1ORCID,Sarzyński Bartłomiej1ORCID,Szachogłuchowicz Ireneusz1ORCID,Jasik Katarzyna1,Łuszczek Jakub1ORCID,Grzelak Krzysztof1ORCID,Płatek Paweł2ORCID,Torzewski Janusz1ORCID,Małek Marcin3ORCID

Affiliation:

1. Institute of Robots & Machine Design, Faculty of Mechanical Engineering, Military University of Technology, Gen. S. Kaliskiego St. 2, 00-908 Warsaw, Poland

2. Institute of Armaments Technology, Faculty of Mechatronics, Armaments and Aerospace, Military University of Technology, Gen. S. Kaliskiego St. 2, 00-908 Warsaw, Poland

3. Institute of Civil Engineering, Faculty of Civil Engineering and Geodesy, Military University of Technology, Gen. S. Kaliskiego St. 2, 00-908 Warsaw, Poland

Abstract

The paper shows the results related to regeneration possibilities analysis of a damaged slider removed from a hydraulic splitter that was repaired using additive manufacturing (AM), laser-based powder bed fusion of metals (PBF-LB/M) technology. The results demonstrate the high quality of the connection zone between the original part and the regenerated zone. The hardness measurement conducted at the interface between the two materials indicated a significant increase equal to 35% by using the M300 maraging steel, as a material for regeneration. Additionally, the use of digital image correlation (DIC) technology enabled the identification of the area where the largest deformation occurred during the tensile test, which was out of the connection zone between the two materials.

Funder

Military University of Technology

Publisher

MDPI AG

Subject

General Materials Science

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