Selected Properties of Veneered Lightweight Particleboards with Expanded Polystyrene

Abstract

The aim of this study was to improve the properties of lightweight particleboards by their veneering. The industrially produced wood particles, rotary-cut birch veneer, expanded polystyrene (EPS) granules and urea-formaldehyde (UF) resin were used to manufacture non-veneered and veneered boards in laboratory conditions. The boards were manufactured with different densities of 350, 450 and 550 kg/m3 and with various levels of EPS content 4, 7 and 10%. Boards without EPS granules as the reference were also manufactured. Bending strength (MOR), modulus of elasticity in bending (MOE), internal bond (IB) strength, thickness swelling (TS) and water absorption (WA) of lightweight particleboards were determined. This study confirmed that veneering of lightweight particleboards by birch veneer improved mechanical properties significantly. The MOR and MOE of veneered boards throughout the whole density range of 350–550 kg/m3 meet the requirements of the CEN/TS 16368 for lightweight particleboards types LP1 and LP2. The IB strength of veneered boards only with density of 550 kg/m3 meets the requirements of CEN/TS 16368 (type LP1). The MOR, MOE and IB of non-veneered boards also meet the requirements of CEN/TS 16368 (type LP1) except boards with density of 350 kg/m3 for MOR and MOE, and except densities of 350 and 450 kg/m3 for IB.