An Improved Transmissive Method of Stress Nondestructive Measurement Based on Inverse Magnetostrictive Theory for the Ferromagnetic Material

Abstract

In order to meet the technical requirements of non-destructive measurement for the internal stress of ferromagnetic materials represented by cold-rolled steel sheets during the rolling control process, the paper presents a novel method for the nondestructive measurement of ferromagnetic materials based on inverse magnetostrictive principle. By improving the traditional U-shaped sensor, a transmissive quadrapole layout is proposed. The corresponding excitation module and fast signal processing system for dynamic measurement were developed and the test system for detecting innerstress of ferromagnetic material was constructed in the laboratory. The relationship between the magnetic flux with the principal stress was found by experimental investigation and the sensitive correlation of the two was verified under the laboratory measurement conditions without strong electromagnetic interference. The influence of measurement results by sensor parameters such as sensor angle, amplitude of excitation current, variation of air gap were discussed in detail and a method was proposed to decrease the power supply instability caused by the change of the airgap. The experimental results show that the transmission quadrupole layout makes the test system exhibit a good linear response to the internal stress in the specimen. The feasibility of the magnetic detection method of internal stresses in ferromagnetic material was verified through the experiment.