Design of Experiment Approach to Optimize Hydrophobic Fabric Treatments

Abstract

Polymer materials can be functionalized with different surface treatments. By applying nanoparticles in coating, excellent antimicrobial properties are achieved. In addition, antimicrobial properties are enhanced by hydrophobic surface modification. Therefore, the goal of this work was to modify the process parameters to achieve excellent hydrophobicity of polymer surfaces. For this purpose, a Design of Experiment (DoE) statistical methodology was used to model and optimize the process through six processing parameters. In order to obtain the optimum and to study the interaction between parameters, response surface methodology coupled with a center composite design was applied. The ANNOVA test was significant for all variables. The results of the influence of process parameters showed that, by increasing the pressure, concentration of hydrophobic compounds and dye concentration, water vapor permeability was enhanced, while by decreasing weight, its efficiency was enhanced. Moreover, the increase in the temperature enhanced water vapor permeability but decreased the resistance to water wetting. An optimal process with ecologically favorable 6C fluorocarbon (68.802 g/L) surpassed all preliminary test results for 21.15%. The optimal process contained the following parameters: 154.3 °C, 1.05 bar, 56.07 g/L dye, 220 g/m2 fabric. Therefore, it is shown that DoE is an excellent tool for optimization of the parameters used in polymer surface functionalization.