Investigation on Thermal Runaway Hazards of Cylindrical and Pouch Lithium-Ion Batteries under Low Pressure of Cruise Altitude for Civil Aircraft

Abstract

Thermal runaway characteristics and hazards of lithium-ion batteries under low ambient pressure in-flight conditions are studied in a dynamic pressure chamber. The influence of ambient pressures (95 kPa and 20 kPa) and packaging forms (cylindrical and pouch commercial batteries) were especially investigated. The results show that the values of heat release, temperature, and CO2 concentration decrease with the reduction in pressure from 95 kPa to 20 kPa, while the total hydrocarbon and CO  increase. Without violent fire, explosion, and huge jet flames, the thermal hazards of TR fire under 20 kPa are lower, but the amount of toxic/flammable gas emissions increases greatly. The amount of CO and hydrocarbons varies inversely with the thermal hazards of fire. Under low-pressure environments of cruise altitude, the thermal hazards of TR fire for pouch cells and the toxic/potentially explosive hazards of gas emissions of cylindrical cells need more attention. The performance of TR hazards for two packaging types of battery is also different. Pouch cells have higher thermal hazards of fire and lower combustible/toxic emitted gases than cylindrical cells. The thermal runaway intensity of individual cells decreases under lower ambient pressure, but the burning intensity increases dramatically when thermal runaway occurs in a battery pack. The open time of a safety valve (rupture of the bag) is shortened, but the trigger time for a thermal runaway varies for different formats of batteries under 20 kPa. Those results may be helpful for the safety warning and hazard protection design of Li batteries under low-pressure conditions.