Multi-Method Model for the Investigation of Disassembly Scenarios for Electric Vehicle Batteries

Author:

Baazouzi Sabri1ORCID,Grimm Julian1ORCID,Birke Kai Peter12ORCID

Affiliation:

1. Fraunhofer Institute for Manufacturing Engineering and Automation IPA, Nobelstraße 12, 70569 Stuttgart, Germany

2. Chair for Electrical Energy Storage Systems, Institute for Photovoltaics, University of Stuttgart, Pfaffenwaldring 47, 70569 Stuttgart, Germany

Abstract

Disassembly is a pivotal technology to enable the circularity of electric vehicle batteries through the application of circular economy strategies to extend the life cycle of battery components through solutions such as remanufacturng, repurposing, and efficient recycling, ultimately reintegrating gained materials into the production of new battery systems. This paper aims to develop a multi-method self-configuring simulation model to investigate disassembly scenarios, taking into account battery design as well as the configuration and layout of the disassembly station. We demonstrate the developed model in a case study using a Mercedes–Benz battery and the automated disassembly station of the DeMoBat project at Fraunhofer IPA. Furthermore, we introduce two disassembly scenarios: component-oriented and accessibility-oriented disassembly. These scenarios are compared using the simulation model to determine several indicators, including the frequency of tool change, the number and distribution of robot routes, tool utilization, and disassembly time.

Funder

Ministry of the Environment, Climate Protection and the Energy Sector Baden–Wuerttemberg

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Electrochemistry,Energy Engineering and Power Technology

Reference38 articles.

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3. International Energy Agency (IEA) (2023, October 04). Global EV Outlook 2023. Available online: https://www.iea.org/reports/global-ev-outlook-2023.

4. Agora Verkehrswende (2023, October 04). Klimabilanz von Elektroautos: Einflussfaktoren und Verbesserungspotenzial. Available online: https://www.agora-verkehrswende.de/en/publications/lifecycle-analysis-of-electric-vehicles-study-in-german-with-english-executive-summary/.

5. (2023, October 04). Chair of Production Engineering of E-Mobility Components PEM of RWTH Aachen University, Battery LabFactory Braunschweig, Mechanical Engineering Industry Association VDMA. Recycling of Lithium-Ion Batteries. Available online: https://www.vdma.org/c/document_library/get_file?uuid=479ae54b-5b43-cfff-df4f-f359e79c8eb5&groupId=34570.

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