Two Birds with One Stone: High-Quality Utilization of COVID-19 Waste Masks into Bio-Oil, Pyrolytic Gas, and Eco-Friendly Biochar with Adsorption Applications

Abstract

As a common necessity, masks have been used a lot in recent years, and the comprehensive utilization of waste masks has become a research priority in the post-COVID-19 pandemic era. However, traditional disposal methods suffer from a range of problems, including poor utilization and insecurity. To explore new solution ideas and efficiently utilize waste resources, waste masks and biomass wastes were used as raw materials to prepare mask-based biochar (WMB), bio-oil, and pyrolytic gas via oxygen-limited co-pyrolysis in this study. The obtained solid–liquid–gas product was systematically characterized to analyze the physicochemical properties, and the adsorption properties and mechanisms of WMB on the environmental endocrine bisphenol A (BPA) were investigated. The co-pyrolysis mechanisms were also studied in depth. Furthermore, the strengths and weaknesses of products prepared by co-pyrolysis and co-hydrothermal synthesis were discussed in comparison. The results indicated that the waste masks could shape the microsphere structure, leading to richer surface functional groups and stable mesoporous of WMB. Here, the risk of leaching of secondary pollutants was not detected. The theoretical maximum adsorption of BPA by WMB was 28.73 mg·g−1. The Langmuir and Pseudo-second-order models optimally simulated the isothermal and kinetic adsorption processes, which are a composite of physicochemical adsorption. Simultaneous pyrolysis of mask polymers with biomass polymers produces bio-oil and pyrolytic gas, which is rich in high-quality aliphatic and aromatic compounds. This could have potential as an energy source or chemical feedstock. The co-pyrolysis mechanisms may involve the depolymerization of waste masks to produce hydrocarbons and H radicals, which in turn undergo multi-step cleavage and oligomerization reactions with biomass derivatives. It is recommended to use the co-pyrolysis method to dispose of waste masks, as the products obtained are significantly better than those obtained by the co-hydrothermal method. This work provides a new contribution to the resourcing of waste masks into high-quality products.