Preparation of Electrically Conductive Calcium Phosphate Composite Foams by Particle-Stabilized Emulsion Route

Abstract

Macroporous composite foams consisting of β-tricalcium phosphate (β-TCP) and titanium nitride (TiN) have been prepared by a facile emulsion route involving sintering at elevated temperatures after shaping. Commercially available hydroxyapatite and titanium particles are used as the starting material; to which, the surface of the particles has been modified by preferential adsorption of hexadecylamine to change from hydrophilic to hydrophobic character in water. This renders stable air-in-water emulsions from the particle-filled suspensions by simple mechanical frothing. Sintered β-TCP/TiN foams with a porosity of 65–70%, pore size of 20–2000 nm, and three-point rupture strength of 25–43 kPa have been obtained. Electrical resistance has been found to reduce pronouncedly when the initial titanium loading exceeds 15 vol.% for the composite foams sintered at 1000 °C under reducing nitrogen-hydrogen atmosphere.