Synthetic Pitch from Solvent Extraction of Coal as a Source for High-Quality Graphite

Abstract

This work evaluates the potential for obtaining graphitizable precursors from domestically available coal as a possible solution to the declining availability of high-quality precursors and projected rapid growth driven by demand for synthetic graphite in the US. The graphitizability of a coal-derived synthetic pitch (Synpitch) obtained by a novel solvent extraction process is compared with a commercially available petroleum pitch. The process outlined in this paper offers the advantages of lower temperature, pressure, and hydrogen addition requirement. An upgraded (higher H/C) aromatic pitch with low quinoline insoluble (QI) and ash content is obtained. The distinctions between the pitches have been characterized using Fourier transform infrared spectroscopy, nuclear magnetic resonance, and thermogravimetric analysis/differential scanning calorimetry. The pitches have been graphitized at 2500 °C and characterized by X-ray diffraction and transmission electron microscopy for graphitic quality assessment. The Synpitch showed larger crystallites (by over 50%) and markedly better nanostructure compared to the commercial pitch used in this study. The structural differences between the pitches are highlighted here to explain the significantly better graphitic quality of the Synpitch.