Analytical Modeling, Analysis and Diagnosis of External Rotor PMSM with Stator Winding Unbalance Fault

Abstract

Multiple factors and consequences may lead to a stator winding fault in an external rotor permanent magnet synchronous motor that can unleash a complete system shutdown and impair performance and motor reliability. This type of fault causes disturbances in operation if it is not recognized and detected in time, since it might lead to catastrophic consequences. In particular, an external rotor permanent magnet synchronous motor has disadvantages in terms of fault tolerance. Consequently, the distribution of the air-gap flux density will no longer be uniform, producing fault harmonics. However, a crucial step of diagnosis and controlling the system condition is to develop an accurate model of the machine with a lack of turns in the stator winding. This paper presents an analytical model of the stator winding unbalance fault represented by lack of turns. Here, mathematical approaches are used by introducing a stator winding parameter for the analytical modeling of the faulty machine. This model can be employed to determine the various quantities of the machine under different fault levels, including the magnetomotive force, the flux density in the air-gap, the flux generated by the stator winding, the stator inductances, and the electromagnetic torque. On this basis, a corresponding link between the fault level and its signature is established. The feasibility and efficiency of the analytical approach are validated by finite element analysis and experimental implementation.