Prediction and Compensation of Color Deviation by Response Surface Methodology for PolyJet 3D Printing

Abstract

PolyJet 3D printing can produce any color by mixing multiple materials. However, there are often large deviations between the measured color of printed samples and the target color (when the target color is used as the specified color in the printer software). Therefore, to achieve a target color on a printed sample, the specified color in the printer software should not be the same as the target color. This study applies response surface methodology (RSM) to determine the optimal color specification to compensate for color deviations of the measured color of printed samples from the target color in PolyJet 3D printing. The RSM has three steps. First, a set of experiments are designed for a target color according to central composite design. Second, the experimental data are used to develop a second-order multivariate multiple regression model to predict the deviation between the measured color and the target color. Third, the optimal color specification (often different from the target color) is determined by using the developed predictive model and the desirability function. When the optimal color specification is used as the specified color in the printer software, the deviation between the predicted color of the printed sample and the target color is minimized. The proposed method is applied to four target colors to demonstrate its effectiveness. The results show that the proposed method performs better than the conventional color specification method without compensation in achieving the four target colors by 33% on average.