Nanocellulose Bulk Material Prepared by Steam Treatment and Hot Press Molding: Material Processing and Machining Test

Abstract

Nanocellulose (NC) has been spotlighted as a new building block of future materials since it has many advantages, such as being lightweight and environment-friendly and having high mechanical properties and heat resistance. However, the use of NC requires an upscale manufacturing process to maintain its advantageous properties. Herein, the process of assembling NC into a macro-scale bulk material was developed through a combination of steam treatment and hot press molding. The steam treatment was applied to an NC paste to energize the hydroxyl groups in the cellulose, followed by two stages of hot press molding, which helped in the self-assembly of NC without adhesives. Cellulose nanocrystals were used as the NC, and circular disk shape specimens were prepared. The mechanical properties of the prepared bulk material were higher than typical engineering plastics. In addition, an end mill machining test of the NC bulk material showed its machinability. This paper showed the processing feasibility of NC bulk material, which can substitute plastics.