Analytical Analysis of a Novel Flux Adjustable Permanent Magnet Eddy Current Coupling with Double-Sided Conductor

Abstract

The permanent magnet eddy current coupling is widely used in fan and pump equipment as an energy-saving speed control device. The traditional coupling speed adjustment method occupies too much axial space, limiting its application in the process of upgrading old equipment. This paper proposes a novel flux adjustable permanent magnet eddy current coupling with a double-sided conductor to reduce the coupling axial distance while increasing the coupling output torque. The relative angle between the permanent magnet rings is controlled to adjust the output torque, and the double-sided conductor structure is used to improve the output torque. The working principle of the proposed design is illustrated. An analytical model for estimating the regulation performance of the proposed structure is proposed, which introduces the regulated reluctance into the equivalent magnetic circuit method. Based on this model, the expressions for magnetic flux density, eddy current density, and output torque are established. Finally, the accuracy of the analytical model was verified by the 3D finite element method, and the parameter sensitivity analysis was performed. The analysis results show that this device can achieve a relatively large range of output torque regulation under the condition of a fixed air gap, and the output torque is greatly improved by adopting a double-sided conductor structure.