Spectroscopic Reflectometry for Optimizing 3D Through-Silicon-Vias Process

Author:

Ku Yi-Sha12,Lo Chun-Wei1,Lee Cheng-Kang1,Cho Chia-Hung1,Cheah Wen-Qii12,Chou Po-Wen12

Affiliation:

1. Center for Measurement Standards, Industrial Technology Research Institute, Bldg. 1, 321 Sec. 2, Kuang Fu Rd., Hsinchu 300, Taiwan

2. College of Semiconductor Research, National Tsing Hua University, 101 Sec. 2, Kuang Fu Rd., Hsinchu 300, Taiwan

Abstract

The main challenges in 3D metrology involve measuring TSVs etched with very high aspect ratios, where the via depth to diameter ratio approaches 10:1–20:1. In this paper, we introduce an innovative approach to enhance our in-house spectroscopic reflectometer module by integrating aperture technology, resulting in a substantial amplification of interference signals. Our system offers the flexibility to conduct measurements on an average number of TSVs, individual TSVs, or specific periodic arrays of TSVs. Additionally, we demonstrate the utility of the spectroscopic reflectometer as a non-destructive, high-speed metrology solution for in-line monitoring of TSV etch uniformity. Through a series of experimental trials in a reactive ion etch (RIE) process, we show that leveraging feedback data from the reflectometer leads to marked improvements in etch depth uniformity.

Funder

MOEA

Publisher

MDPI AG

Subject

General Medicine

Reference23 articles.

1. (2023, October 15). IRDS Metrology 2023. Available online: https://irds.ieee.org/images/files/pdf/2023/2023IRDS_MET.pdf.

2. Wang, J., Duan, F., Lv, Z., Chen, S., Yang, X., Chen, H., and Liu, J. (2023). A Short Review of Through-Silicon via (TSV) Interconnects: Metrology and Analysis. Appl. Sci., 13.

3. Huang, P.K., Lu, C.Y., Wei, W.H., Chiu, C., Ting, K.C., Hu, C., Tsai, C.H., Hou, S.Y., Chiou, W.C., and Wang, C.T. (July, January 1). Wafer Level System Integration of the Fifth Generation CoWoS®-S with High Performance Si Interposer at 2500 mm2. Proceedings of the Electronic Components and Technology Conference (ECTC), San Diego, CA, USA.

4. Banijamali, B., Lee, T., Liu, H., Ramalingam, S., Barber, I., Chang, J., Kim, M., and Yip, L. (2015, January 26–29). Reliability evaluation of an extreme TSV interposer and interconnects for the 20 nm technology CoWoS IC package. Proceedings of the Electronic Components and Technology Conference (ECTC), San Diego, CA, USA.

5. Heterogeneous 2.5D integration on through silicon interposer;Zhang;Appl. Phys. Rev.,2015

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