Simulation of Wood Polymer Composites with Finite Element Analysis

Abstract

Wood is a cellulosic material that is most abundantly available in nature. Wood has been extensively used as reinforcement in polymer composite materials. Wood polymer composite (WPC) is an environmentally friendly and sustainable material exploited in building and construction within the marine, packaging, housewares, aerospace, and automotive industries. However, the precision of testing equipment for finding the properties of WPCs becomes less feasible compared to experimental analysis due to a high degree of differences in the measurement of properties such as stress, strain and deformation. Thus, evaluating the mechanical properties of WPCs using finite element analysis (FEA) can aid in overcoming the inadequacies in measuring physical properties prior to experimental analyses. Furthermore, the prediction of mechanical properties using simulation tools has evolved to analyze novel material performance under various conditions. The current study aimed to examine the mechanical properties of saw dust-reinforced recycled polypropylene (rPP) through experimentation and FEA. A model was developed using SolidWorks, and simulation was performed in ANSYS to predict the mechanical properties of the WPCs. To validate the obtained results, the simulated static tension test results were confirmed with experimental tension tests, and both assessments were well in accordance with each other. Using FEA to predict material properties could be a cost-effective technique in studying new materials under varied load conditions.