A Numerical Simulation Study of the Impact of Microchannels on Fluid Flow through the Cement–Rock Interface

Abstract

Microchannels located at the cement–rock interface can form potential pathways for formation fluid leakage in oil and gas wells. The effects of geometric shape, quantity, and the inclination angle of microchannels on the flow through cemented rock samples were explored. Finite element 3D models were established based on modified micro-CT images obtained from physical samples. The volume flow rate through different sections of cemented rock samples was extracted after the fluid flow simulations. The numerical results showed that with the presence of a single microchannel, the total volume flow rate could be higher than that of the base case by as much as 9%. Microchannel contact and cross-sectional areas were found to be the two most important factors affecting the total volume flow rate. The overall volume flow rate increased with the increasing cross-sectional area, contact area, and inclination angle of the microchannel. The total volume flow rate for the cases with microchannels having the same cross-sectional area but different shapes increased with the decreasing number of sides of the shape (from circular to triangular) due to the increased contact area. The simulation results also revealed that the relative magnitude of the rock permeability may influence the volume flow rate through each section.