Research and Development of an Industrial Denitration-Used Burner with Multiple Ejectors via Computational Fluid Dynamics Analysis

Abstract

Nowadays, since the air pollution problem is becoming global and denitrification is efficient to control nitrogen oxides, research and development of burners with low pollutant emissions in industries are urgent and necessary due to the increasingly severe environmental requirements. Based on the advanced CFD (computational fluid dynamics) numerical analysis technique, this work focuses on developing an industrial denitration-used burner, aiming to decrease the emission of nitrogen oxides. A burner with multiple ejectors is proposed, and the gas premixing and combustion process in the burner are systematically studied. Firstly, for the ejector, the well-known orthogonal experiment method is adopted to reveal the premixing performance under different structural parameters. Results show that the angle and number of swirl blades have significant effects on the CO mixing uniformity. The CO mixing uniformity first decreases and then increases with thr rising swirl blade angle, and it enhances with more swirl blades. Through comparison, a preferred ejector is determined with optimal structure parameters including the nozzle diameter of 75 mm, the ejector suction chamber diameter of 290 mm, the blade swirl angle of 45∘, and the swirl blade number 16. And then, the burners installed with the confirmed ejector and two types of flues, i.e., a cylindrical and a rectangular one, are simulated and compared. The effects of ejector arrangements on the temperature distributions at the burner outlet are analyzed qualitatively and quantitatively. It is found that the temperature variances at the outlets of R2 and C1 are the smallest, respectively, 13.12 and 23.69, representing the optimal temperature uniformity under each type. Finally, the burner of the R2 arrangement is verified with a satisfied premixing performance and combustion temperature uniformity, meeting the denitration demands in the industry.