Identification of the Yield Rate by a Hybrid Fuzzy Control PID-Based Four-Stage Model: A Case Study of Optical Filter Industry

Abstract

With the vigorous development of emerging technology and the advent of the Internet generation, high-speed Internet and fast transmission 5G wireless networks contribute to interpersonal communication. Now, the Internet has become popular and widely available, and human life is inseparable from various experiences on the Internet. Many base stations and data centers have been established to convert and switch from electrical transmission to optical transmission; thus, it is entering the new era of optical fiber networks and optical communication technologies. For optical communication, the manufacturing of components for the purpose of high-speed networks is a key process, and the requirement for the stability of its production conditions is very strict. In particular, product yields are always low due to the restriction of high-precision specifications associated with the limitations of too many factors. Given these reasons, this study proposes a hybrid fuzzy control-based model for industry data applications to organize advanced techniques of box-and-whisker plot method, association rule, and decision trees to find out the determinants that affect the yield rate of products and then use the fuzzy control Proportional-Integral-Derivative (PID) method to manage the determinants. Since it is unrealistic to test the real machine online operation at the manufacturing stage, the simulation software supersedes this for improved results, and a mathematical neural network is used to verify the given data to confirm whether its result is similar to that of the simulation. The study suggests that excessive temperature differentials between substrate and cavity can lead to low yields. It suggests using fuzzy control technology for temperature management, which could increase yield, reduce labor costs, and accelerate the transition to high-speed networks by mass-producing high-precision optical filters.