Investigation of Microstructural Features and Mechanical Characteristics of the Pressureless Sintered B4C/C(Graphite) Composites and the B4C-SiC-Si Composites Fabricated by the Silicon Infiltration Process

Abstract

The B4C/C(graphite) composites were fabricated by employing a pressureless sintering process. The pressureless sintered B4C/C(graphite) composites exhibited extremely low mechanical characteristics. The liquid silicon infiltration technique was employed for enhancing the mechanical property of B4C/C(graphite) composites. Since the porosity of the B4C/C(graphite) composites was about 25–38%, the liquid silicon was able to infiltrate into the interior composites, thereby reacting with B4C and graphite to generate silicon carbide. Thus, boron carbide, silicon carbide, and residual silicon were sintered together forming B4C-SiC-Si composites. The pressureless sintered B4C/C(graphite) composites were transformed into the B4C-SiC-Si composites following the silicon infiltration process. This work comprises an investigation of the microstructure, phase composition, and mechanical characteristics of the pressureless sintered B4C/C(graphite) composites and B4C-SiC-Si composites. The XRD data demonstrated that the pressureless sintered bulks were composed of the B4C phase and graphite phase. The pressureless sintered B4C/C(graphite) composites exhibited a porous microstructure, an extremely low mechanical property, and low wear resistance. The XRD data of the B4C-SiC-Si specimens showed that silicon infiltrated specimens comprised a B4C phase, SiC phase, and residual Si. The B4C-SiC-Si composites manifested a compact and homogenous microstructure. The mechanical property of the B4C-SiC-Si composites was substantially enhanced in comparison to the pressureless sintered B4C/C(graphite) composites. The density, relative density, fracture strength, fracture toughness, elastic modulus, and Vickers hardness of the B4C-SiC-Si composites were notably enhanced as compared to the pressureless sintered B4C/C(graphite) composites. The B4C-SiC-Si composites also manifested outstanding resistance to wear as a consequence of silicon infiltration. The B4C-SiC-Si composites demonstrated excellent wear resistance and superior mechanical characteristics.