Industrial Laser Welding Defect Detection and Image Defect Recognition Based on Deep Learning Model Developed

Abstract

Aiming at the problem of the poor robustness of existing methods to deal with diverse industrial weld image data, we collected a series of asymmetric laser weld images in the largest laser equipment workshop in Asia, and studied these data based on an industrial image processing algorithm and deep learning algorithm. The median filter was used to remove the noises in weld images. The image enhancement technique was adopted to increase the image contrast in different areas. The deep convolutional neural network (CNN) was employed for feature extraction; the activation function and the adaptive pooling approach were improved. Transfer Learning (TL) was introduced for defect detection and image classification on the dataset. Finally, a deep learning-based model was constructed for weld defect detection and image recognition. Specific instance datasets verified the model’s performance. The results demonstrate that this model can accurately identify weld defects and eliminate the complexity of manually extracting features, reaching a recognition accuracy of 98.75%. Hence, the reliability and automation of detection and recognition are improved significantly. The research results can provide a theoretical and practical reference for the defect detection of sheet metal laser welding and the development of the industrial laser manufacturing industry.