Steam Storage Rankine Cycle for Unutilized Applications in Distributed High-Temperature Waste Heat Recovery

Author:

Raab Florian1ORCID,Böse Lennart2,Klein Harald3ORCID,Opferkuch Frank1

Affiliation:

1. Technische Hochschule Nürnberg Georg Simon Ohm, Distributed Energy Conversion and Storage, Fürther Str. 246b, 90429 Nürnberg, Germany

2. Professorship for Fluid Systems Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstraße 4, 91058 Erlangen, Germany

3. Institute of Plant and Process Technology, Technische Universität München, Boltzmannstraße 15, 85748 Garching, Germany

Abstract

In the light of increasingly valuable resources and a trend towards more efficient processes pushed by climate change, distributed Waste Heat Recovery (WHR) is an important element in the transformation of the energy supply. In recent years, however, WHR systems have often been optimized and implemented for steady-state applications. In this paper, dynamic system modeling and a Steam Rankine Cycle (SRC) pilot plant with 40 kWel are used to investigate applications unutilized thus far for the conversion of high-temperature waste heat into electricity using a shell boiler with 1.27 m3 of liquid water for short-term energy storage. In addition to experimental investigations of the storage system as an Uninterruptible Power Supply (UPS) and the input and output of +/−100% electrical power peaks for grid-assistive operation, a control concept for the use of volatile waste heat is developed from a model-based controller design up to a Model Predictive Control (MPC) with the help of a dynamic system simulation. Based on the validated model and experimental measurement data, outlooks for concrete applications with higher storage capacity and power are provided.

Funder

the German Federal Ministry of Education and Research as part of the FH-Invest 2016 program

the Bavarian State Ministry of Science and Arts

the KompACT project, funded by the German Federal Ministry for Economics and Climate Action

the Open Access Publishing Fund of the Technische Hochschule Nürnberg Gerog Simon Ohm

Publisher

MDPI AG

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5. Kühn, A. (2020). Abwärme—Rahmenbedingungen, Technische Potentiale und Betriebliche Risiken, Abwärme—Ein Unerschlossenes Potenzial der Wärmewende?, dena—Deutsche Energie-Agentur, Workshop.

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