An Ultrasonic Motor Using a Carbon-Fiber-Reinforced/Poly-Phenylene-Sulfide-Based Vibrator with Bending/Longitudinal Modes

Abstract

In this study, a linear ultrasonic motor (USM) with carbon-fiber-reinforced/poly-phenylene-sulfide (PPS/CF) was developed and the feasibility of using PPS/CF to achieve a lightweight USM was tested. Here, anisotropic Young’s moduli of PPS/CF possibly enhance the driving force when the slider’s moving direction is orthogonal to the carbon-fibers’ filling direction. Further, PPS/CF’s low density may help avoid excessive enhancement in weight. Initially, we measured anisotropic Young’s moduli of PPS/CF, and determined the vibration modes, configuration, and dimensions of the PPS/CF vibrating body through finite element analysis. Subsequently, we fabricated a 45.7-mm-long 30-mm-diameter vibrator to form a linear motor. Finally, we evaluated the load characteristics of the PPS/CF-based motor and made comparisons with isotropic-material-based USMs. At 30.2 kHz frequency, the PPS/CF-based vibrator worked in the 2nd bending and 2nd longitudinal modes as predicted. The PPS/CF-based motor yielded the maximal thrust, no-load speed, and maximal output power of 392 mN, 1103 mm/s, and 62 mW, respectively. Moreover, the thrust force density and power density reached 20.3 N/kg and 3.2 W/kg, respectively, which were relatively high compared to those of the PPS- and aluminum-based USMs with the same vibration modes and similar structures. This preliminary study implies PPS/CF’s feasibility for achieving lightweight USMs, and provides a candidate material for designing micro/meso USMs.