Improved Fault Diagnosis of Roller Bearings Using an Equal-Angle Integer-Period Array Convolutional Neural Network

Abstract

This article presents a technique to carry out fault classification using an equal-angle integer-period array convolutional neural network (EAIP-CNN) to process the electrostatic signal of working roller bearings. Firstly, electrostatic signals were collected using uniform angle sampling to ensure the angle intervals between two adjacent data points stayed the same and the signal length was fixed to a pre-determined number of rotation cycles. Then, this one-dimensional signal was transformed into a two-dimensional matrix, where the component of each row was the signal in one period, and the ordinate value of each row represented the corresponding rotation period. Therefore, the row and column indexes of the matrix had a specific meaning instead of simply splitting and stacking the data. Finally, the matrixes were utilized to train the CNN network and test the classification performance. The results show that the classification rate using this technique reaches 95.6%, which is higher than that of 2D CNNs without equal-angle integer-period arrays.