Effect of Chlorides Content on the Structure and Properties of Porous Glass Ceramics Obtained from Siliceous Rock

Abstract

Porous glass-ceramic materials are used in the construction engineering and repair of various objects. The article investigates the method for obtaining porous glass ceramics from siliceous rock with a high calcite content. To obtain samples with an even fine porous structure, a small amount (≤0.386%) of chloride (NaCl, KCl, MgCl2·6H2O, CaCl2) was added to the charge mixture. At the first stage, mechanochemical activation of raw materials was carried out. Siliceous rock, Na2CO3 and additives (chlorides) were grinded together in a planetary ball mill. The resulting charge was annealed at a temperature of 850 °C. The influence of the type and amount of chloride on the properties of the charge mixture and glass ceramics has been defined by thermal analysis (TA), X-ray diffraction (XRD), scanning electron microscopy (SEM), etc. The chlorides in the charge mixture decreased the calcite’s decarbonization temperature and had an effect on the macro- and microstructure of the material. As a result, samples of glass ceramics with an even finely porous structure in the form of blocks were obtained. The samples consist of quartz, wollastonite, devitrite, anorthoclase and an amorphous phase. On average, 89–90% of the resulting material consists of with small pores. The apparent density of the samples is in the range of 245–267 kg/m3. Bending and compressive strength reaches 1.75 MPa and 3.8 MPa, respectively. The minimum thermal conductivity of the modified samples is 0.065 W/(m∙°C). The limiting operating temperature is 860 °C, and the minimum thermal shock resistance is 170 °C. The material has a high chemical stability. They can be used as thermal insulation for some types of industrial and civil facilities.