Behavior Characteristics and Thermal Energy Absorption Mechanism of Physical Blowing Agents in Polyurethane Foaming Process

Abstract

Polyurethane rigid foam is a widely used insulation material, and the behavior characteristics and heat absorption performance of the blowing agent used in the foaming process are key factors that affect the molding performance of this material. In this work, the behavior characteristics and heat absorption of the polyurethane physical blowing agent in the foaming process were studied; this is something which has not been comprehensively studied before. This study investigated the behavior characteristics of polyurethane physical blowing agents in the same formulation system, including the efficiency, dissolution, and loss rates of the physical blowing agents during the polyurethane foaming process. The research findings indicate that both the physical blowing agent mass efficiency rate and mass dissolution rate are influenced by the vaporization and condensation process of physical blowing agent. For the same type of physical blowing agent, the amount of heat absorbed per unit mass decreases gradually as the quantity of physical blowing agent increases. The relationship between the two shows a pattern of initial rapid decrease followed by a slower decrease. Under the same physical blowing agent content, the higher the heat absorbed per unit mass of physical blowing agent, the lower the internal temperature of the foam when the foam stops expanding. The heat absorbed per unit mass of the physical blowing agents is a key factor affecting the internal temperature of the foam when it stops expanding. From the perspective of heat control of the polyurethane reaction system, the effects of physical blowing agents on the foam quality were ranked in order from good to poor as follows: HFC-245fa, HFC-365mfc, HFCO-1233zd(E), HFO-1336mzzZ, and HCFC-141b.