Lab Experiments for Abrasive Waterjet Perforation and Fracturing in Offshore Unconsolidated Sandstones

Abstract

Multistage hydraulic fracturing has been proven to be an effective stimulation method to extract more oil from the depleted unconsolidated sandstone reservoirs in Bohai Bay, China. The offshore wellbores in this area were completed with a gravel pack screen that is much too difficult to be mechanically isolated in several stages. Hydra-jet fracturing technology has the advantages of multistage fracturing by one trip, waterjet perforation, and hydraulic isolation. The challenges of hydraulic-jet fracturing in offshore unconsolidated sandstone reservoir can be summarized as follows: the long jet distance, high filtration loss, and large pumping rate. This paper proposes full-scale experiments on the waterjet perforation of unconsolidated sandstone, waterjet penetration of screen liners and casing, and pumping pressure prediction. The results verified that multistage hydra-jet fracturing is a robust technology that can create multiple fractures in offshore unconsolidated sandstone. Lab experiments indicate that the abrasive water jet is capable to perforate the screen-casing in less than one minute with an over 10 mm diameter hole. The water jet perforates a deep and slim hole in unconsolidated sandstone by using less than 20 MPa pumping pressure. Recommended perforating parameters: maintain 7% sand concentration and perforate for 3.0 min. Reduce sand ratio to 5%, maintain 3.0 m3/min flow rate, and continue perforating for 7.0 min. The injection drop of the nozzle accounts for more than 62% of the tubing pump pressure. The recommended nozzle combinations for different fracturing flow rates are 8 × ø6 mm or 6 × ø7 mm for 2.5 m3/min and 3.0 m3/min, and 8 × ø7 mm for 3.5 m3/min and 4.0 m3/min. A one-trip-multistage hydra-jet fracturing process is recommended to be used for horizontal wells in offshore unconsolidated sandstone reservoirs.