Effect of Sealing Treatments on Erosion–Corrosion of a Fe-Based Amorphous Metallic Coating in 3.5 wt.% NaCl Solution with 2 wt.% Sand

Abstract

In this study, a Fe-based amorphous metallic coating (AMC) was sealed with three sealants, i.e., stearic acid, aluminum phosphate and cerium salt, respectively. Two types of electrochemical tests, namely the ex situ electrochemical impedance spectroscopy test and the in situ potentiostatic polarization test, were conducted to evaluate the erosion–corrosion resistance of as-sprayed and as-sealed AMCs. The results show that the aluminum phosphate–sealed AMC exhibits the best erosion–corrosion resistance with the higher critical flow velocity compared with the as-sprayed AMC, which is attributed to the deep penetration of aluminum phosphate and high hardness of the sealed layer. In contrast, the sealants of stearic acid and cerium salt are easily removed by sand particle impacting, deteriorating their erosion–corrosion resistance.