Numerical Simulation of Deformation in Hot Runner Manifold

Author:

Jung Jae Sung1,Kim Sun Kyoung1ORCID

Affiliation:

1. Department of Mechanical System Design Engineering, Seoul National University of Science and Technology, Seoul 01811, Republic of Korea

Abstract

This study simulated the deformation of a hot runner manifold and nozzle assembly during operation, aiming to address potential leaks and premature failure. Both thermal and mechanical models were used simultaneously to accurately capture system behavior. A simplified set of boundary conditions was proposed for efficient problem-solving. Analysis of the simulation results revealed that thermal deformation posed a risk of catastrophic failures and leaks. Deformation from melt pressure was relatively small compared to thermal loading, not exceeding 12%. The study provided design recommendations based on the simulation findings, guiding the development of hot runner systems for improved reliability.

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Mechanical Engineering,Control and Systems Engineering

Reference25 articles.

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3. Beaumont, J.P. (2007). Runner and Gating Design Handbook, Hanser.

4. Frenkler, D., and Zawistowski, H. (2001). Hot Runners in Injection Moulds, Smithers Rapra Technology.

5. The Elastic Mold Deformation During the Filling and Packing Stage of the Injection Molding Process;Kleindel;Smart Sci.,2014

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