Recovery of Lithium from Industrial Li-Containing Wastewater Using Fluidized-Bed Homogeneous Granulation Technology

Abstract

In this study, a novel fluidized-bed homogeneous granulation (FBHo-G) process was developed to recover lithium (Li) from industrial Li-impacted wastewater. Five important operational variables (i.e., temperatures, pH, [P]0/[Li]0 molar ratios, surface loadings, and up-flow velocities (Umf)) were selected to optimize the Li recovery (TR%) and granulation ratio (GR%) efficiencies of the process. The optimal operational conditions were determined as the following: a temperature of 75 °C, pH of 11.5, [P]0/[Li]0 of 0.5, surface loading of 2.5 kg/m2·h, and Umf of 35.7 m/h). The TR% and GR% at optimal condition could be as much as 90%. The material characterization of the recovery pellet products showed that they were highly crystallized Li3PO4 (purity ~88.2%). The pellets had a round shape and smooth surface with an average size of 0.65 mm, so could easily be stored and transported. The high purity enables them to be further directly reused as raw materials for a wide range of industrial applications (e.g., in the synthesis of cathode materials). Our calculation shows that the FBHo-G process could recover up to 0.1845 kg of lithium per cubic meter of Li-containing wastewater, at a recovery rate of ~90%. A brief technoeconomic analysis shows that FBHG process had economic viability, with an estimate production cost of USD 26/kg Li removed, while the potential gained profit for selling lithium phosphate pellets could be up to USD 48 per the same volume of wastewater and the net profit up to USD 22/m3 Li treated. In all, fluidized-bed homogeneous granulation, a seedless one-step recovery process, opens a promising pathway toward a green and sustainable recycling industry for the recovery and application of the resource-limited lithium element from nonconventional water sources.