Experimental/Numerical Investigation and Prediction of Fouling in Multiphase Flow Heat Exchangers: A Review

Author:

Ben-Mansour Rached12ORCID,El-Ferik Sami34ORCID,Al-Naser Mustafa5,Qureshi Bilal A.12,Eltoum Mohammed Ahmed Mohammed4ORCID,Abuelyamen Ahmed1,Al-Sunni Fouad4ORCID,Ben Mansour Ridha2ORCID

Affiliation:

1. Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia

2. IRC for Renewable Energy and Power Systems, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia

3. IRC for Smart Mobility and Logistics, Dhahran 31261, Saudi Arabia

4. Systems Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran 31261, Saudi Arabia

5. Yokogawa Saudi Arabia, Dhahran 34464, Saudi Arabia

Abstract

Fouling build-up is one of the most challenging problems for heat exchangers in industry. The presence of fouling leads to a degradation of system efficiency, an increase in operating cost, and possibly, a harmful environmental impact. For this reason, fouling analysis has become an extremely important research subject in order to have a safe and efficient operation. The analysis is more difficult where phase change of fluids is involved during the heat transfer process, as in the case of boilers and condensers, which are critical units in industrial facilities. Due to the lack of a comprehensive review of fouling analysis for the case of multiphase heat exchangers, this paper examines available approaches and techniques used for fouling characterization, modeling, monitoring, and prediction in heat exchangers for both single-phase and multiphase heat exchangers with a focus on fouling in thermal desalination systems. It also gives an overview of heat exchanger condition monitoring solutions available in the market.

Funder

King Fahd University of Petroleum and Minerals and Yokogawa KSA

Publisher

MDPI AG

Subject

Energy (miscellaneous),Energy Engineering and Power Technology,Renewable Energy, Sustainability and the Environment,Electrical and Electronic Engineering,Control and Optimization,Engineering (miscellaneous),Building and Construction

Reference131 articles.

1. Murshed, S.M.S., Lopes, M.M., Murshed, S.M.S., and Lopes, M.M. (2017). Heat Exchangers—Design, Experiment and Simulation, InTech.

2. Heat Exchanger Fouling: Mitigation and Cleaning Strategies;Malayeri;Heat Transf. Eng.,2011

3. Transition of convective heat transfer to subcooled flow boiling due to crystallization fouling;Malayeri;Appl. Therm. Eng.,2016

4. Shell & Tube Heat Exchanger Cleaning (2023, January 08). Apex Engineering Products. Available online: https://www.apexengineeringproducts.com/shell-and-tube-heat-exchanger-cleaning/.

5. Bott, T.R. (1995). Fouling of Heat Exchangers, Elsevier Science.

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