The Opto-Mechanical–Thermal Coupling Analysis and Verification of an All-Aluminum Freeform Imaging Telescope

Abstract

A freeform imaging telescope (FIT) can achieve a large field of view, high resolution, light weight, and small volume at the same time. Single-point diamond turning (SPDT) is usually used to fabricate FITs, which is made entirely of aluminum alloy. Compared with a traditional telescope, whose reflector is made of glass and whose structure is aluminum, the coefficient of thermal expansion (CTE) of the structure and reflector of which is non-conforming, the CTE of the structure and reflector in an all-aluminum FIT is identical. Therefore, it was expected to theoretically have athermalization properties. In this paper, an all-aluminum off-axis three-mirror FIT was verified. The opto-mechanical–thermal coupling analysis of the FIT at −20 °C was carried out, including data processing and coordinate transformation. The reflector node deformation data of the global coordinates obtained from the finite-element analysis were converted into XY polynomial coefficients of the local coordinate system in ZEMAX. The results showed that the modulation transfer function (MTF) of the FIT at −20 °C~+40 °C still reached the diffraction limit. Moreover, the MTF of the FIT at −20 °C was 0.291 through a thermal environmental test, which was almost the same as the MTF at 22 °C. These results showed that the all-aluminum FIT could achieve athermalization properties.