Early bird gets the network: The relative importance of reactivity ratios, Ψ parameter, and crosslinker level on gel formation in FRP

Abstract

AbstractNetwork topology is manipulated in free‐radical copolymerization via proper selection of crosslinker type and its respective properties when paired with specific monomers. Our prior work has focused on the impact of the reduced reactivity parameter Ψ applied to a pendent vinyl, characteristic for each monomer/crosslinker pair, yet here we assess the relative importance of the comonomer reactivity ratios to see whether one factor can counterbalance the other. The traditional reactivity ratio determines when the crosslinker molecule is incorporated into the polymer backbone, while the reduced reactivity Ψ parameter relates to the efficiency of the resulting pendent side chain vinyl being utilized to form a crosslink node at some later point during the polymerization. Both factors are then contrasted with simply the overall loading of crosslinker. Either n‐butyl methacrylate (n‐BMA) or styrene (STY) was chosen as a primary backbone monomer to copolymerize with one of three crosslinkers: 1,4‐butanediol dimethacylate (BDDMA), 1,4‐butanediol diacrylate (BDDA), or divinylbenzene (DVB). Both kinetics and gel can be most dramatically boosted when a crosslinker is applied having a reactivity ratio favouring early insertion. This in turn leads to an earlier onset of gel formation, which ultimately results in greater final gel content. This amplification of both kinetics and gel can overcome an otherwise small Ψ due to crosslinker or main monomer choice. This reactivity ratio effect was further confirmed by Monte Carlo simulations. By whatever mechanism (higher Ψ, lower rA, or higher crosslinker level), earlier onset of gelation produces more gel overall and a tighter network topology.