Tailored Ni‐Zn‐Cu ferrite/EPDM nanocomposites: Synthesis, characterization, and multifaceted properties for mechanical and electrical applications

Abstract

AbstractIn this study, we prepared Ni‐Zn‐Cu Fe2O4 ferrite/ethylene propylene diene monomer (EPDM) rubber nanocomposites with enhanced mechanical and electrical properties. First, Ni‐Zn‐Cu Fe2O4 ferrite nanoparticles were synthesized with a tailored composition of NiZn(0.3)Cu(0.2)Fe2O4(2). Subsequently, these nanoparticles were incorporated into the EPDM rubber matrix through a two‐roll mixing mill. Scanning electron microscopy and x‐rays diffraction techniques were used to explore their morphology and structure. Fourier‐transform infrared spectroscopy was used to identify metal‐oxygen bonds in the nanoparticles and their incorporation in the nanocomposites. Similarly, curing properties, including optimum cure time, scorch time, and torque profiles, were evaluated using a moving die rheometer. While, mechanical properties of these composites, such as tensile strength and Young's modulus, were determined with a universal testing machine. Tensile strength improved from 0.11 MPa to 0.22 MPa (100% increase), whereas, the Young's modulus increased from 0.03 MPa to 0.052 MPa (86% increase). Additionally, we investigated the dielectric properties of these nanocomposites, encompassing permittivity, resistivity, and dielectric constant, using a dielectric properties analyzer. Our findings revealed a significant reduction in dielectric resistivity of nanocomposites (from 33.2 GΩ to 23.38 GΩ) upon the introduction of Ni‐Zn‐Cu Fe2O4 ferrite nanoparticles, indicating the formation of a continuous nanofiller network within the EPDM matrix. Interestingly, as the nanofiller loading increased, both dielectric permittivity and dielectric constant exhibited a gradual rise. The permittivity value increased from 2.31 to 2.39 (Fm−1), while the dielectric constant increased from 0.0091 to 0.0179.Highlights Synthesized Ni‐Zn‐Cu Fe2O4; tuned composition NiZn(0.3)Cu(0.2)Fe2O4(2). Integrated ferrite into EPDM; optimized mixing for enhanced properties. Employed SEM, XRD, and FTIR; revealed morphology, structure, and bonding. Evaluated curing using MDR; unveiled optimal time and torque profiles. Explored dielectric properties; demonstrated reduced resistivity, heightened permittivity.