Microencapsulation of ADN with HTPB‐based membrane in the presence of the bonding agents Tepan or Tepanol**

Abstract

AbstractAmmonium dinitramide (ADN) has appeared as a promising oxidizer for green propellants and thereby a potential substitute for ammonium perchlorate, largely in use in composite propellants for tactical and strategic long‐range missiles. The novelty lies in replacing ammonium perchlorate with a chlorine‐free oxidizer less harmful to the health and environment. However, ADN is hygroscopic and can potentially react with other chemical components, which could be overcome by microencapsulating the particles. The simple coacervation method was tested herein to microencapsulate ADN with a membrane made of hydroxyl‐terminated polybutadiene as pre‐polymer and methylene diphenyl diisocyanate as the curing agent. The effect of polyamine bonding agents on the capsule formation was tested by adding 0.5 or 2 % of Tepan or Tepanol, whose efficacy to bond to ADN was confirmed by detecting ammonia release through infrared spectroscopy. The capsule membrane was examined by optical and scanning electron microscopy. The dissolution time and rate were the parameters adopted to quantify permeability in a straight dissolution test in water, which demonstrated that 0.5 % Tepanol can provide the most effective protection. The infrared spectroscopy indicated that 60 °C temperature for prolonged periods, normally experienced by propellants, does not chemically affect the capsules’ membrane but can turn it lumpy. In conclusion, these polyamine bonding agents can assist the capsule formation over ADN particles using the simple coacervation method, however, their functionality on mechanical properties of propellants needs to be substantiated in forthcoming works as well as the effect of the concentration of bonding agents on propellant formulations.