3D Printing of Integrated Metallic Reactor Catalysts: Concept and Application

Author:

Pope Frances1ORCID,Fowler Millie1ORCID,Giesen Daan2ORCID,Drangai Larissa3ORCID,Rothenberg Gadi1ORCID

Affiliation:

1. Van ’t Hoff Institute for Molecular Sciences University of Amsterdam Science Park 904 1098 XH Amsterdam The Netherlands

2. Technology centre FNWI University of Amsterdam Science Park 904 1098 XH Amsterdam The Netherlands

3. Austrian Centre of Competence for Tribology, AC2T research GmbH Viktor‐Kaplan‐Straße 2 Wiener Neustadt 2700 Austria

Abstract

AbstractSelective laser melting can be used to create custom‐made monolith reactor components with embedded microscale catalytic sites. Doping with noble metals (0.01–0.04 % of Pt, Ir, Ru, or Rh) gave clean incorporation of the active metal particles metals. Yet catalytic activity was low, due to distribution of the active particles between the surface and the bulk of the monolith. Switching to cobalt enabled doping in higher amounts (1.5–2.0 %) with corresponding increase in activity. Using borohydride hydrolysis as a test reaction, we showed that a combined stainless steel and cobalt monolith was active in both batch and continuous systems, for at least 48 h, albeit with some loss of active material. The advantages and limitations of this catalyst/reactor preparation method are discussed.

Publisher

Wiley

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