Cold Model Experiment to Simulate the Melting Process of Recycled Steel for a Converter Using Ice Water Mixture

Author:

Liu Mengke123ORCID,Zheng Dingli123ORCID,Ma Guojun123ORCID,Fang Qiang4,Lv Renxiang4,Gu Huazhi3,Zhang Xiang123

Affiliation:

1. Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education Wuhan University of Science and Technology Wuhan 430081 China

2. Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking Wuhan University of Science and Technology Wuhan 430081 China

3. The State Key Laboratory of Refractories and Metallurgy Wuhan University of Science and Technology Wuhan 430081 China

4. Jinan Ludong Refractories Co., Ltd. Jinan 250109 China

Abstract

To study the melting process of recycled steel in converter bath and explore its influence mechanism on improving the smelting efficiency of converter, a cold model experiment of melting process of recycled steel is performed. The effect of size, shape, and ratio of recycled steel as well as top‐ and bottom‐blowing stirring on the melting behavior of ice cubes and mixing process of bath is researched. In the results, it is shown that as the ice ratio increases from 5% to 20%, the final stable temperature of water bath gradually decreases from 19.0 to 2.3 °C, the time for total melting of ice cubes and mixing time of bath increase from 913 and 135 s to 2856 and 325 s, respectively. With increasing ice size from 20 × 20 × 20 to 45 × 45 × 45 mm3, the time for total melting of ice cubes and mixing time of bath gradually increase from 1205 and 105 s to 1523 and 163 s, respectively. The time for total melting of ice cubes and mixing time of bath gradually reduce with the increase in top‐ and bottom‐blowing flow. In addition, the relationship between weight and specific surface area of recycled steel with scrap ratio is obtained.

Funder

National Natural Science Foundation of China

Publisher

Wiley

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