Synthesis of PVA–MWCNTs–UMCNOs–starch crosslinked nanocomposite biodegradable films for the removal of methylene blue and Congo red dyes from wastewater

Abstract

AbstractPlastic waste and wastewater are indeed significant environmental issues that have wide‐ranging impacts on ecosystems, human health, and the economy. This study outlines the synthesis of biodegradable polyvinyl alcohol (PVA)–starch polymeric films incorporating multiwalled carbon nanotubes (MWCNTs) derived from plastic waste and unzipped carbon nanotubes oxides (UMCNOs) as co‐filled nanomaterials. These films were formulated based on data generated using a mixture design method in Design Expert 13 software, resulting in the synthesis of 19 films utilizing five types of PVA–starch polymer solutions (Types A–E). The synthesized films underwent characterization to study their surface morphology via scanning electron microscope and Fourier transform infrared spectroscopy analysis. Subsequently, the films were individually subjected to vacuum filtration, through which cationic dyes such as methylene blue (MB) and anionic dye Congo red (CR) were passed in batches. The highest removal efficiency of 96.43% for MB dye was achieved, accompanied by an exceptionally high flux of 3146.78 LMH. Similarly, the maximum removal of 88.08% for CR was observed with a flux of 1512.66 LMH. The renewable active sites mechanism resulted in increased dye removal with every cycle. Results indicated efficient reusability, particularly when washed with ethanol–water solution.