Janus Conductive Mechanism: An Innovative Strategy Enabling Ultra‐Wide Linearity Range Pressure Sensing for Multi‐Scenario Applications

Abstract

AbstractThe wide range of pressure detection and the exceptional linearity are essential performance parameters for flexible pressure sensors, enabling them to adapt to diverse scenarios and acquire information accurately. However, currently available “ultra‐wide range” piezoresistive sensors lack an optimal solution that effectively balances sensing properties, device thickness, and process cost. This study proposes a distinctive approach by introducing a Janus conductive structure assembled with dual resistive sensitive layers. The design allows for a pressure‐induced staged transformation of the current transport path, effectively mitigating variations and saturation in sensor resistance over a wide pressure range. The resulting piezoresistive sensor demonstrates an unprecedented detection range of 0–3800 kPa, showcasing remarkable sensitivity of 4.11 kPa−1 and outstanding linearity of 99.9% within the range of 0–1000 kPa. Additionally, the sensor boasts a thickness of only ≈200 µm, made possible through the utilization of a cellulose nanofibers material matrix. These performance achievements stand at the forefront when compared to existing reports. This research explores the potential applications of these sensors and extended arrays in the domains of human health and motion monitoring. It investigates their utility in gait analysis for assisted posture correction, as well as in the assessment and rehabilitation of gait instability.