Sulfur‐Tuned Advanced Carbons of Novel Properties and Scalable Productivity

Abstract

AbstractSulfur‐tuned advanced carbons (STACs) with high mass loadings of sulfur are synthesized using an environmentally benign and scalable steam‐assisted sulfur insertion (SASI) method. While steam provides the pressure necessary to promote deep and rapid sulfur insertion into a carbon porous structure, a strong affinity between melted sulfur and carbon excludes water from pore penetration. The resulting STACs exhibit sulfur mass loadings up to 85% and the electrical conductivity of the carbon framework is largely preserved. The sulfur penetration can be tuned to fill specific pore sizes, enabling pore‐size‐dependent allocation of sulfur and controllable porosity, while sulfur lines the carbon pore surfaces. A significant amount of sulfur is in the monoclinic γ phase. To demonstrate their energy and environmental applications, the STACs are used as cathode materials in rechargeable aluminum‐sulfur batteries and as adsorption materials for spilled oil removal.