Effect of Femtosecond‐Laser‐Induced Surface Textures on the Microstructure and Mechanical Properties of Mg/Ti Dissimilar Alloys Laser Lap Welds: A Numerical and Experimental Study

Author:

Zhou Jun12,Wang Rongzhu12ORCID,Long Yu12,Li Chen1ORCID

Affiliation:

1. School of Mechanical Engineering Guangxi University Nanning 530004 China

2. Institute of Laser Intelligent Manufacturing and Precision Processing School of Mechanical Engineering Guangxi University Nanning 530004 China

Abstract

The strength of the joints in the Mg/Ti laser welding is difficult to meet the requirement because of the metallurgical incompatibility. This study investigates the influence of microgroove width on the diffusion of molten Mg and the mechanical properties of joints by laser welding Ti6Al4V and AZ31B, employing femtosecond lasers to fabricate microgrooves on the surface of Ti alloys. The optimal contact angle of 56.4° is achieved at the microgroove width of 100 μm because the leading and trailing edges of the microgroove texture can stimulate the formation of the microriveted structure, facilitating the fluidity of the liquid AZ31B. The joint's tensile–shear capability is increased to 2449.9 N, which is 2.8 times stronger compared to joints without microgroove textures, when using a microgroove width of 100 μm and a laser power of 52%. The numerical simulation of the laser welding process was implemented to analyze the temperature field and the fluid characteristics within the melt pool. In the results, it is shown that the microgroove enhanced the material exchange at the interface and accelerated the interfacial reaction, which stimulates the formation of Ti–Al and Mg–Al intermetallic compounds at the central interface of the joint and enhances the Mg/Ti metallurgical bonding.

Publisher

Wiley

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