Combining Injection Molding and 3D Printing for Tailoring Polymer Material Properties

Author:

Vigogne Michelle1ORCID,Zschech Carsten1ORCID,Stommel Markus1,Thiele Julian12ORCID,Kühnert Ines1ORCID

Affiliation:

1. Leibniz Institute of Polymer Research Dresden Hohe Straße 6 01069 Dresden Germany

2. Otto von Guericke University Magdeburg Universitätsplatz 2 39106 Magdeburg Germany

Abstract

AbstractModern polymer‐based technical components not only have to fulfill demanding mechanical‐structural properties but need to integrate different functions to yield hybrid systems for complex operations. Typically, neither materials nor processing technologies are fully compatible with each other. The aim of the work is to combine the advantages of seemingly incompatible manufacturing processes such as high‐volume injection molding (IM) and precision additive manufacturing to produce functional and customized hybrid materials. IM is widely used for polymer processing but stands against high investment costs for tailor‐made molds with high‐resolution features. They focus on overprinting of injection‐molded parts made of thermoplastic polyurethane (TPU) with microstructures via projection‐microstereolithography (PµSL) to generate hybrid polymer materials with spatially tailored stiffness, enabling selective reinforcement, resulting in an E modulus increase of 195% compared to mere IM‐processed TPU. With that, the hybridization of processing methods is showcased to extend the product properties of polymer materials obtained via either IM or PµSL printing that have, prospectively, a maximum degree of individualization as well as a multitude of structural and functional features at the same time. To achieve optimum interfacial adhesion, the influence of surface roughness is studied, and reinforcement effects of different overprinted microstructure types are evaluated.

Funder

European Research Council

Publisher

Wiley

同舟云学术

1.学者识别学者识别

2.学术分析学术分析

3.人才评估人才评估

"同舟云学术"是以全球学者为主线,采集、加工和组织学术论文而形成的新型学术文献查询和分析系统,可以对全球学者进行文献检索和人才价值评估。用户可以通过关注某些学科领域的顶尖人物而持续追踪该领域的学科进展和研究前沿。经过近期的数据扩容,当前同舟云学术共收录了国内外主流学术期刊6万余种,收集的期刊论文及会议论文总量共计约1.5亿篇,并以每天添加12000余篇中外论文的速度递增。我们也可以为用户提供个性化、定制化的学者数据。欢迎来电咨询!咨询电话:010-8811{复制后删除}0370

www.globalauthorid.com

TOP

Copyright © 2019-2024 北京同舟云网络信息技术有限公司
京公网安备11010802033243号  京ICP备18003416号-3