High‐performance crosslinked polyurethane with fatigue resistance, anti‐wear for sealing

Author:

Yang Jing12,Li Yanhui1,Cao Pengrui13,Gong Junhui13,Zhang Qingxiang14,Zhang Xinrui13,Pei Xianqiang13,Wang Tingmei13,Wang Qihua13,Zhang Yaoming13ORCID

Affiliation:

1. Key Laboratory of Science and Technology on Wear and Protection of Materials Lanzhou Institute of Chemical Physic Lanzhou China

2. Yantai Zhongke Research Institute of Advanced Materials and Green Chemical Engineering Yantai China

3. Center of Materials Science and Optoelectronics Engineering University of Chinese Academy of Sciences Beijing China

4. College of Petrochemical Technology Lanzhou University of Technology Lanzhou China

Abstract

AbstractPolyurethane (PU) materials with high strength, toughness, anti‐wear properties, and high heat resistance are in high demand for dynamic sealing applications. In this study, a series of high‐performance crosslinking polyurethanes (CPUs) were prepared by pre‐polymerization of polycarbonate diol (PCDL) with toluene‐2,4‐diisocyanate (TDI), followed by crosslinking with trimethylolpropane (TMP). The molar ratio (R) of PCDL/ TDI and the degree of cross‐linking were found to significantly affect the microphase separation. The results indicate that as the R‐value increases, the transition temperature of CPUs increases from 6.0°C to 82.4°C, and the tensile strength increases from 21.1 ± 2.5 MPa to 46.0 ± 3.6 MPa. Moreover, the CPUs exhibit excellent heat resistance (with a heat resistance index of ~150°C) and hydrolysis resistance, attributed to the high crystallinity of PCDL and the synergistic effect of chemical crosslinking. Additionally, the CPUs demonstrate low friction coefficient (COF = 0.01–0.062), exceptional anti‐wear properties (Akron wear, 0.11–0.07 cm3/1.61 km), and outstanding fatigue resistance. These desirable characteristics make CPUs suitable for use as dynamic sealing or lubricating materials in harsh conditions, thereby extending the service life of seals and preventing leakage and other related issues.

Funder

National Natural Science Foundation of China

Publisher

Wiley

Subject

Materials Chemistry,Polymers and Plastics,Surfaces, Coatings and Films,General Chemistry

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