Printability and mechanical properties of solution impregnated continuous jute yarn reinforced acrylonitrile butadiene styrene composites fabricated by fused deposition modeling

Abstract

AbstractThis work aimed to check the influence of solution impregnated (SIP) jute yarn on printability and mechanical properties of 3D printed continuous jute yarn reinforced biocomposites. Acrylonitrile butadiene styrene (ABS) was employed as the matrix and the biocomposites were fabricated by in‐nozzle melt impregnation fused deposition modeling (FDM). The thermoplasic polyurethane (TPU), polystyrene (PS) and ABS solutions with the concentration of 2 and 10 wt% were prepared for making the SIP jute yarn. The best tensile strength and pull‐out results were obtained for the single strand composed of ABS and jute in which the yarn was impregnated with the solution containing 2 wt% TPU (TPU2%) before processing. The three printing parameters of layer height, print speed and nozzle diameter were changed to compare the process window of the composite specimens fabricated using the solution unimpregnated (SUIP) and SIP jute yarn with TPU2%. The results indicated that the print speed could be higher for the SIP one than that of its counterpart. The tensile and short beam shear tests of the non‐dried (ABS/NDJ) and dried ABS/Jute (ABS/DJ) composites revealed that the influence of drying was more obvious on the tensile properties results than those of on the short beam shear test. In addition, the yield stress, elastic modulus and tensile strength of ABS/DJ were 24, 17 and 12% higher than for ABS/NDJ, respectively. However, the highest tensile properties and short beam shear test results were acquired for the composites fabricated by jute yarn SIP with TPU2%.Highlights Printability of ABS/impregnated continuous jute yarn composites was studied by FDM TPU, PS and ABS of 2 and 10 wt% solutions were used to impregnate the jute yarn Three printing parameters were altered to find the process window for FDM process Best mechanical properties was obtained for ABS/Jute filament impregnated by TPU2% Process window was wider for the impregnated than that for unimpregnated composite