Affiliation:
1. Department of Plastics Engineering University of Massachusetts Lowell Lowell Massachusetts USA
2. Synventive Molding Solutions Barnes Group Inc. Peabody Massachusetts USA
Abstract
AbstractAs the demand for sustainable and environmentally conscious practices continues to grow, recycled plastics have become increasingly popular for plastics manufacturers. However, reprocessing these materials can result in inconsistencies in both process and product quality, leading to a loss in mechanical properties. To address this issue, this work investigates the injection molding of recycled and virgin polypropylene (PP). Using a multi‐cavity hot runner mold, correlations between processing parameters, such as melt temperature, mold temperature, pack pressure, soak time, and mechanical properties, were systematically investigated. A multivariate analysis approach was used to model the variables for each material. Results indicated significant correlations between processing, mechanical properties, and morphology. In particular, for the PP, the melt temperature affected the formation of β‐crystals and their transition to α‐crystals upon tensile testing. Different morphology was observed for the recycled polypropylene (rPP), in which crystallization was affected by polyethylene (PE) contamination. The results discuss the injection molding polymer, structure, and properties, relationship providing an approach to understanding and optimizing the mechanical properties of rPP.Highlights
Polyethylene contamination in polypropylene significantly influences crystallinity.
Recycling contamination reduces the polypropylene's ability to form β crystals.
Virgin polypropylene mechanical properties can be tailored through processing conditions.
Recycled polypropylene mechanical properties suffer at higher temperatures and residence times.
Polypropylene α/β morphologies can be visualized after mechanical testing.
Cited by
3 articles.
订阅此论文施引文献
订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献