Effect of nanosized carbon nanotubes, Titanium Nitride and cubic Boron Nitride powders on mechanical and thermal properties of SLA 3D printed resin composites

Abstract

AbstractThis study explores the development of nanocomposites by incorporating multi‐walled carbon nanotubes (MWCNT), titanium nitride (TiN), and cubic boron nitride (c‐BN) nano powders into photo‐polymer epoxy resins for use in Stereolithography (SLA) additive manufacturing. Mechanical and thermal properties were systematically investigated to assess their performance. Initially, MWCNT, TiN, and c‐BN nano powders were homogeneously mixed with the resin to ensure uniformity. The resulting mixtures were then processed using SLA technology to evaluate production quality and material performance. The study revealed significant improvements in mechanical and thermal properties compared to pure resin, aligning with previous research outcomes. Specifically, the incorporation of MWCNT led to a notable enhancement in thermal conductivity, showing an increase of 24.21% as the thermal conductivity coefficient increased from 0.19 to 2.36 W/m·k. On the other hand, c‐BN significantly boosted mechanical strength, resulting in a substantial 20.45% increase as the shore D hardness went from 88.53 to 106.64. These findings highlight the promising potential of nanocomposites across various industries including electronics, aerospace, automotive, construction, medical devices, and manufacturing.Highlights Developed nanocomposites with MWCNT, TiN, and c‐BN in SLA resin. c‐BN increased hardness by 20.45%, proving its effectiveness in composites. MWCNT enhanced thermal conductivity by 24.21%, boosting material performance. Pioneering use of TiN and c‐BN in SLA, addressing gaps in existing research. Applications span electronics, aerospace, automotive and medical devices.