Affiliation:
1. Functional and Biomaterials Engineering Lab, Department of Mechanical Engineering, College of Engineering and Technology SRM Institute of Science and Technology Kattankulathur Chennai Tamil Nadu India
2. Tribology and Interactive Surface Research Laboratory (TRISUL), Department of Mechanical Engineering Amrita School of Engineering, Amrita Vishwa Vidyapeetham Chennai Tamil Nadu India
Abstract
AbstractPolyamide 6 (PA6) thermoplastic‐based composites are often used in automobile, aerospace, marine, and biomedical applications. Here, PA6 and its composites with varied chopped glass fiber (GF) concentrations of 5, 10, and 20 mass% were fabricated by injection molding. The specimens were characterized by structural, thermal kinetic, mechanical, as well as tribological analyses. Tribological performance was evaluated in dry pin‐on‐disc test apparatus with three different levels of time, speed, and load factors. The PA6/GF composites showed high decomposition activation energy compared to pure PA6. Thermal activation, Ea increased to 46.16% with increasing of GF content up to 10 mass% in the composites compared to PA6. PA6/5GF exhibited best mechanical properties (e.g., strength = 44.46 MPa and Hardness = 45.2). Addition of GF in PA6 significantly improved tribological properties, coefficient of friction (COF) and specific wear rate (WR) besides thermal stability and mechanical properties of the composites. Especially, COF and WR of PA6/5GF composite decreased by 17%–65% and 68%–92%, respectively, compared to PA6. ANOVA statistical results determined the significant contribution of the tribological factors to the performance metrics of the composites for COF and WR. Therefore, the PA6/5GF composite would highly be useful for tie‐rod gears and bearings as a crucial structural component in automotive bodywork.