Flow Enhancement of Mineral Pastes to Increase Water Recovery in Tailings: A Matlab-Based Imaging Processing Tool

Abstract

The rate of growth of mining copper industry in Chile requires higher consumption of water, which is a resource limited in quality and quantity and a major point of concern in present times. In addition, the efficient use of water is restricted due to high levels of evaporation (10 to 15 (l/m2) per day), in particular at the north highland mining sites (Chile). On the contrary, the final disposal of tailings is mainly on pond, which loses water by evaporation and in some cases by percolation. An alternative are the paste thickeners, which generate stable paste (70% solids), reducing evaporation and percolation and therefore reducing water make up. Water is a resource with more demand as the industries are expanding, making the water recovery processes more of a necessity than a simple upgrade in efficiency. This technology was developed in Canada (early 80s) and it has widely been used in Australia (arid zones with similar weather conditions to Chile), although few plants are using this technology. The tendency in the near future is to move from open ponds to paste thickeners. One of the examples of this is Minera El Tesoro. This scenario requires developing technical capacity in both paste flow characterization and rheology modifiers (fluidity enhancer) in order to make possible the final disposal of this paste. In this context, a new technique is introduced and experimental results of fluidity modifiers are discussed. This study describes how water content affects the flow behavior and depositional geometry of tailings and silica flour pastes. The depositional angle determined from the flume tests, and the yield stresses is determined from slump test and a rheological model. Both techniques incorporate digital video and image analysis. The results indicate that the new technique can be incorporated in order to determine the proper solid content and modifiers to a given fluidity requirement. In addition, the experimental results showed that the pH controls strongly the fluid paste behavior.