Research on Mathematical Model of Composite Micromachining of Laser and Electrolysis Based on the Electrolyte Fluid

Abstract

A new technology of composite micromachining of laser and electrolysis is presented through a combination of technological advantages of laser processing and electrolytic machining. The implication of its method is that laser processing efficiently removes metallic materials and that pulse electrolytic machining removes recast layer and controls shape precisely. Machining accuracy and efficiency can be improved. The impacts that electrolyte fluid effectively cools the microstructure edge in the laser machining process and that gas-liquid two-phase flow makes the electrolyte conductivity produce uneven distribution in the electrolytic processing are considered. Some approximate assumptions are proposed on the actual conditions of machining process. The mathematical model of composite micromachining of laser and electrolysis based on the electrolyte fluid is built. The validity of the model can be verified by experimentation. The experimental results show that processing accuracy meets accuracy requirements which are ±0.05 mm. Machining efficiency increases more than 20 percent compared to electrolytic processing.